Sapphiros’ Extreme Volume Manufacturing transforms how diagnostic and biosensor products are produced, delivering unprecedented speed, scale and cost efficiency.
Extreme Volume Manufacturing (EVM) is our proprietary production process that manufactures over five billion tests annually, with a capacity of up to 16 million tests per day using just 35 operators - a 35-fold improvement in operator efficiency compared to traditional methods.
This capability combines printed electronics, advanced biochemistry, and continuous reel-to-reel manufacturing to produce high-performance devices at scale. The process accommodates multiple product types, including molecular and lateral flow tests, wearable diagnostic patches, blood collection devices, and detection systems. Integrated printed heaters, batteries, and sensors enable smart, connected healthcare products.
By eliminating the need for costly injection moulds, we reduce capital barriers and material waste while improving sustainability. Our flexible, future-ready manufacturing foundation rapidly responds to evolving global healthcare demands.
